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Showing posts with label Shop Talk. Show all posts
Showing posts with label Shop Talk. Show all posts

Tuesday, July 16, 2024

Anvil Stand Build

If you are looking to start forging one of the hardest things to acquire is a good anvil, but then when you get one, what about a stand?  Here is a really affordable anvil option with an equally affordable anvil stand for any type of anvil.  Here is the quick list of what you'll need to get the anvil going.

Heavy Crown Anvil Stand Parts List
The measurements are set for a 10.5 inch length of railroad track.  You will need to adjust the measurements based on your height, the heigh of the anvil and the type of anvil you need.  For example you may need 8 x 24" high 4x4's as opposed to 6 depending on the base of the anvil.  So just bare this in mind as you look over this article.  

What I saw in my head and then put to paper (actually a graphics program, because I don't draw so well), was the below figure.  You can see a side and front view.  This was basically what I envisioned to create this anvil stand.     

Heavy Crown Anvil Stand

Pics below of the process:  

In order to get your anvil height along with the stand, you need to take some measurements first.  In order to properly measure what your anvil height should be, I recommend getting a tape measure or some way to mark on a wall where you hand holding a hammer falls normally at your side.   Mark on the wall and then measure from the ground to your mark, or if you use a measuring stick to see where your hammer is held will tell you the heigh you need to make your anvil and stand.  Next, just measure how high your anvil is.  For example, if your hammer at your side measure 34", then your anvil height needs to be 34".  So if you measure your anvil height, let's say it is 10", then you need to cut your lengths to 24".  Why?  Because 34" minus 10" (anvil height) equals 24" 4x4 length.

After cutting the 4x4 to the desired length, the initial gluing starts with three lengths to make two rows (front and back)


Prior to gluing both sides together, I drill the three lengths and added the threaded rod in the center to help stabilize them.  Then I glue the two - three lengths together and let that dry.  Once dry, I screw the top and bottom center length rods on the front and back.  


The glue acts and threaded rod together make the stand in my opinion more stable. Once done with the gluing and threading, I sand the top and bottom of the stand to make sure it is as flush as possible so there is no movement.


After sanding, I take some indoor/outdoor calk, doesn't really matter what kind, it will help deaden the ring.  This is not a requirement, but it helps one stabilize the anvil, and keep it quiet.  It will not be enough to stabilize the anvil, which is why for this project I use the perforated steel bar.  I cut those into 16" pieces and use the lag bolts to secure them and the anvil in on the sides of the stand.

It really is that simple.  To do four of them took me two days, one day to do the first.  And make sure it was how I wanted, and then day to to complete the other three. So far after testing all four, and having students use them, they are extremely effective anvil stands.  Hope this helps you in your journey to blacksmithing and not having to spend a ton of money. 














Monday, April 8, 2024

Forced Air Upgrade for the Gas Forge

 

For about the last year I have been wanting to make this video/article.  Forced Air upgrade to my gas forge has been a game changer in getting more work done, more efficiently, and cheaply.  


 

I ordered the majority of the parts off of Amazon, but you can get them at most any hardware store.  You just need the following items (does not have to be exact):

Y connector/distributor
3-Way Air Vent Duct Connector (High Temperature Resistance/Flame retardant) - I chose a Y connecter that had dampers so I could control the air flow between the high and low settings of the dryer.  Plus if I only use one burner with I do the majority of the time, I can shut off all air flow to the second burner.

Reducers
2" ID to 3.0" OD Exhaust Reducer Adapter Stainless Steel 2PCS - I went with stainless steel as they will be touching my burners and 2 inches ID fits almost perfect, just enough room to easily slide on and off.

3-Inch by 2-Inch Adapter - this piece connected my hair dryer to the Y connecter.

Flexible 3 Inch Aluminum Ducting Dryer Vent Hose for HVAC - There may be better vent hose, as I have already burned a hole in mine from it getting too close to the forge body.  I just used some vent-tape to patch it up.


Appropriate sized duct clamps, I ordered the hose that came with two clamps, and I used that closest to the burners.  I used gorilla tape for the Y connector and hair dryer since they are not being exposed to extreme temps.

Any cheap hair dryer will work.  I have seen people use leaf blowers, small bbq/fan blowers, etc.  There is no specific requirement to use a hair dryer.

You can obviously choose other fittings for your forge, this worked well for mine.  I typically get double the amount of gas use when using the forced air as it, allows me to run hotter and longer at lower PSI for the gas.  I can even get my forge up to welding temps way faster.  

Total cost should be anywhere from $35 to $50 depending on what parts/upgrades you choose.  I hope this helps you in your blacksmithing journey.     

Sunday, May 22, 2022

Setting Up Shop




Starett-Athol Vise gifted to me from my father-in-law…sat out in a field for 20 years – restored

Shop Moves

Moving around for most of my career, I had little to no room/space for any kind of workshop.  I had some tools, from when I started driving, and when I got married I received a Craftsman Toolbox (hobbyist kind).  I still have this tool box.  As we moved and children came, we bought more furniture, destroyed more furniture and found that a lot of it was cheap and not like the “old” furniture growing up that couldn’t be broken.  What does all of this have to do with setting up shop?  Point here is, Rome wasn’t built in a day, and neither is a workshop.  

Patience

I started small, many years ago with hand tools, maybe a power drill, and then a miter-saw, as time went on more power tools were added in no specific order, table saw, bench vise with no bench, dremel tools, sawzall you get the picture.  Even now with a dedicated garage that I get half of for a workshop, I still have to set up and configure things.  

Completed my first work bench

Modular Answer

I went with a lot of modularity, especially when I finally built a workbench.  I put it on wheels so that as we continued to move it was easier for me to position it and move it around on my own.  I was watching YouTube when I saw April Wilkerson’s demonstration of these wheels.  I thought they were perfect and way better than the castor’s I was using, and they are.  


Current Setup

This enabled me to move not only my workbench, but as I have expanded and added a grinder and drill press, the cabinet that I have them set on is mobile as well. I play to put wheels on my leg vise as I have my anvil stand, because now I can store my tools and move them around as I need to work with them. Below is a link to the wheels she recommended and I can definitely vouch for, are amazing.